mercoledì 27 luglio 2011

STEP BY STEP - THE ELECTRIC MOTOR

In a world like that of Automation, where often our eye is more attentive to news, latest discoveries, and revolutionary solutions, we can happen to forget that even those devices which are now commonly used, the ones we consider to be dull and trivial, were once the news of the day - and that taking them to market took time, effort, and inventiveness. Today, we shall trace the steps which brought to the invention and marketing of a device which currently has a worldwide presence: the electric motor.


The word "electric", just like "electricity", comes from "elektron", the greek name of amber - and from the phenomenon by which, after a piece of amber is rubbed, it can (being now charged with static electricity) attract tiny pieces of paper: a simple trick, armchair Physics. And all of the first experiments on the power of electricity have this connotation of being little more than toys - including the first ancestor of the electric motor, which we can date at 1821 - the work of the famous British scientist, Michael Faraday. Nothing could be simpler: it's just composed of a magnet immersed in mercury, and of a copper wire, hanging above the container, which touches the mercury and moves, apparently by itself, along the lines of the field generated by the magnet itself. But the basic principles of an electric motor are already present, and only seven years later, in 1828, in Hungary,
Anyos Jedlik, scholar and teacher, builds his "Lightning-Magnetic Self-Rotor"
, the first device to contain the essential components - rotor, stator and commutator - of a real direct current electric motor.

As we have mentioned, at this point, we're still looking at curiosities, at simple toys: but ideas are fast runners. Five more years pass, and in England, Sturgeon builds the first electric motor with enough power to move real machinery, and five years later, in the United States, the first electric motor specifically designed for commercial purposes appears. It is the work of Emily and Thomas Davenport; it revolves at 600 rpm, and its purpose is moving machine tools and printing presses. It's a good idea - but the system isn't ready: namely, there is no distribution network for electric power, and supply is dependent on batteries equipped with expensive zinc electrodes - too expensive for a beginning market. The Davenports' project fails, and the progress of electric motors is arrested for almost thirty years - with the notable exception of a return, in 1855, by our friend Jedlik, who invents and builds the first electric motor-powered vehicle.

But time moves inexorably, and in 1873, the Belgian Zenobe Gramme makes a revolutionary discovery. His improved dynamo, known as the Gramme Machine, isn't just more efficient than other existing dynamos, but more importantly, it's reversible: by spinning, it generates electricity... but if it is FED electricity, it spins! And this is the essential principle of an electric motor - so much that, nowadays, all modern electric motors are structural descendants of the Gramme Machine.

From here on, the road is open, and less than fifteen years later, in 1886, Frank Julian Sprague can develop the first electric motor capable of mantaining constant speed with a variable load, and, no less important, of returning power to the main supply system. Besides its immediate practical applications, this is an invention which is, like few others, a hidden protagonist of the evolution of our culture, namely of urbanization: Sprague's motor allowed for the building of Chicago's elevated railway, the "L", and even more importantly to build practical elevators, which made skyscrapers feasible and functional - a fact which changed forever the way city buildings are designed. Just two years later, thanks to the work of that extraordinary figure in the history of electricity which was Nikola Tesla, the first AC motor will be built. The rest, as they say, is history.

THIS MONTH'S PRODUCT - BALLUFF'S IO-LINK SERIES

The signals from sensors and transducers must get to the controller, for Automation to do its work. Often, unfortunately, the sheer variety of signals makes the necessary cabling complex; but today, BALLUFF proposes an ideal solution!


Balluff's new IO-Link solution allows to connect sensors and transducers in a uniform way, with a simple standard based on traditional non-screened 3-wire industrial cable - a technology with the significant advantage of not requiring any kind of retrofitting - and works independently of the kind of field bus in use. Once thus connected, Balluff sensors and transducers can communicate directly; settings reside on the controller, which can easily transmit them to other sensors, eliminating the need for a teach.in phase, and shortening setup times in case line modifications are necessary. Furthermore, the systems' reliability and efficiency reach far higher levels, and machine downtime is drastically reduced.

In the same way, the IO-Link system effects constant diagnostics, which raise productivity - and significantly reduce maintenance costs!


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martedì 31 maggio 2011

WILLIAM LEE'S STOCKING FRAME

The history of Industrial Automation, although it surely results from centuries of ideas, inventions and applications, has its definite beginning in Industrial Revolution England. Two centuries before the beginning of the Revolution, however, in the same Country, and in the very same field which gave a start to the Revolution itself - that of the textile Industry - a machine appeared which clearly foreshadowed the direction Industry was going to take: William Lee's Stocking Frame.

Knitted hoses and stockings - of course made by hand - were an essential piece of clothing in Tudor England, between 1500 and 1600. Men wore them of course, but so did women as well, under the long skirts in use at the time - an enormous market, where the manufacture of a pair of woolen stockings, hand-knit, took around four working days.

This is where William Lee, curate of the small town of Calverton, in England, comes onto the scene. According to legend, to free a girl he was courting from the massive hand-knitting work which took all of her time, more likely foreseeing the economic possibilities in the market,  Lee developed, step by step, a machine which exactly imitated the knitters' hand-movements, but at extraordinarily improved speed - in the end, up to twelve times faster. The Stocking Frame could manufacture enormous quantities of woollen stockings, and later, silken stockings as well - but paradoxically, this was the very reason which brought Queen Elizabeth the 1st to deny Lee a patent. The interests of the thousands of english Knitters and their Guilds would be severely endangered by a machine which could work so much faster, and the times, clearly, were not yet right. Lee had better fortune in France, where he subsequently moved, and managed to obtain a patent: unfortunately, though, his ambitions, and new factory in Rouen, were quashed by the growingly hostile local climate towards his nationality and religion. Lee died, in great distress, in Paris, in 1614.

Despite his misfortune, William Lee thus stands, with his Stocking Frame, as one of the immediate precursors of that world-shaking event that was the Industrial Revolution - the event from which much of our modern world stemmed, surely including our work with Automation. The hooked shape of the needles in his machine is still identical today, four centuries later, in modern knitting machines; and so is his guiding principle of inventing, and constantly improving, machines such as those which move our Industry, every day.

lunedì 30 maggio 2011

THIS MONTH'S PRODUCT - GEFRAN'S ONDA LINEAR TRANSDUCERS WITH MAGNETOSTRICTIVE TECHNOLOGY

Linear transducers are omnipresent in Industrial Automation, but there's always a chance to invent something new - and GEFRAN's new ONDA series proves the point!

When measuring position and movement, the first, cheap, and effective  solution used in industrial applications is the tried-and-trusted Linear transducer. Its many advantages, however, do not include being exempt from maintenance, as the presence of moving parts generates wear.

GEFRAN's new, patented ONDA (ONDA meaning WAVE) series adds a new advantage to this technology, by implementing a magnetostrictive, non-contact system to the linear position transducer. This eliminates the problem of wear, thus freeing the transducer from the need of maintenance - granting it a virtually unlimited lifetime!



Click here to visit our website and download technical specifications
Click here to contact us and request a quotation